A prominent power plant in India faced a critical issue with steam leakage from a 1″ pipe welding joint, causing concern due to the high pressure and temperature involved. This emergency required immediate attention to prevent further damage and ensure uninterrupted operation of the plant. Challenge: The welding joint, exposed to high heat and water, […]
A severe syngas leak at an Indian fertilizer plant threatened costly downtime. Nicco’s engineer swiftly installed a custom box clamp using NES-2H compound to seal the high-temperature, high-pressure leak. Executed with strict safety measures, the operation avoided shutdown, earning client trust in Nicco’s efficient emergency services.
A prominent brewery unit in India was facing corrosion damage to its electrical control panel due to exposure to fumes. The corrosive environment had caused deterioration, risking the functionality and safety of the control panel. Belzona Solution: To address the corrosion issue, our Belzona Team recommended the use of Belzona 5811. Belzona 5811 – Is a […]
In this case study, we explore the successful application of Belzona products for the repair and protection of a rubber-lined top cover in a chemical plant producing demineralized (DM) water. The vessel handled liquid hydrochloric acid (HCL) with a concentration of approximately 33%, operating at a temperature of 40°C. The chemical plant encountered external corrosion […]
In a critical scenario faced by a prominent carbon black manufacturer in India, a 6-inch 1500 class valve body experienced a severe leakage, releasing steam at a pressure of 150 bar and a temperature soaring to 200°C. To tackle this emergency, our service engineers swiftly intervened, employing a bespoke clamp fabricated as per ASME standards. […]
A prominent food manufacturing unit in India faced a critical issue with its steam cooker top cover, a crucial component in their food processing operations. The steam cooker’s top cover had suffered from high-temperature corrosion, with constant exposure to steam at 130°C. Traditional repair methods were deemed time-consuming, costly, and posed safety risks, prompting the […]
Conveyor belts are the lifeline of manufacturing industries, facilitating the seamless movement of materials. A damaged conveyor belt not only poses a threat to production continuity but also risks compromising the quality of the final product. Our recent engagement with a prominent cement manufacturer in India presented a unique challenge – a torn conveyor belt […]
Conveyor belts play a crucial role in various industries, ensuring the efficient movement of materials and products. The failure of these conveyor belts can lead to production halts and jeopardize product quality. In response to an inquiry from a leading cement manufacturer in India, our team undertook the challenge of repairing a damaged conveyor belt […]
The cement industry in India is a vital contributor to the country’s infrastructure development, but it faces numerous challenges in maintaining and optimizing its operational machinery. One such challenge encountered by a prominent cement plant in India was the corrosion of fan blades. The client sought a cold repair solution that would be both economical […]
In the bustling landscape of India’s chemical industry, a prominent caustic plant faced a pressing challenge. They grappled with a caustic leak from a critical tank flange and welding joint, threatening not only their operations but also the integrity of surrounding metal surfaces. Swift action was imperative, and that’s when NESL Belzona Team received an […]
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