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ONSITE MACHINING

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As onsite machining experts, we understand the importance of precision, efficiency, and safety when it comes to machining in place. Our team of experienced professionals is dedicated to providing top-notch on-site machining services that exceed our clients’ expectations.

NESLs' onsite machining capabilities minimises the logistical and financial challenges associated with maintenance and significant replacements on any large equipment that cannot be relocated.

RTJ GROOVE MACHINING 2
onsite machining
Diaphragm cutting Dia 1800 mm
We use portable tools which can be easily transported and set up on siteand they can be used to perform a variety of machining operations, such as cutting, drilling, grinding, and welding.
Flange Facing
Milling
Boring & Line Boring
Drilling, Tapping and Stud Removal

NESL provide onsite machining to indian industries with state-of-the-art portable machine tools.

onsite machining
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033 6628 5001

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Contact us at the NESL office nearest to you or submit a business inquiry online.

Flange Facing

Flange facing is a machining process in which the faces of flanged and other types of pipe and vessel connectors are machined. Faces can be damaged due to impacts with other components at the time of construction or installation and due to corrosion or erosion caused by gasket leaks. Hub profiles, the front and rear face of heat exchangers, oval man ways, oval handholds and sealing surfaces of pressure vessels and boilers are machined by the flange facing process.

Machinable flanges are:

Vee Groove
RTJ Groove
Blind
Pipework flanges
FPSO turret flanges
Crane seats
Square, Oval and Irregular shaped manway doors
Lens Ring Groove
Full Faced & Raised Face
Thruster housing faces
Tube Sheet Face and Back Face
Cylinder liner entablature faces
Diving/compression chamber flanges
Stern tube faces rudder housing faces

Flanges and connectors can be re-machined to original specifications conforming to relevant standards such as – IS , BS, ANSI

Onsite Milling

Milling is used to either produce a plane surface or to cut out pockets or windows in metal structures. NESL has a range of milling machines, which can undertake multiple flat surface machining operations.

Typical operations include

Machining shaft keyways
Cylinder heads
Milling flat bearing surfaces
Milling division plate on heat exchangers
Shaft keyway cutting
Milling pockets and penetrations in structures
Engine blocks
Milling flat press bedplates
Motor/compressor mounting pads
Machining flat square flanges, man ways and shaped inspection and hatch covers
Milling pump motor or generator bases and bedplates

Reactor Flange Facing

Platen Milling

Stud Removal in Reactor

Advantages of
Onsite Machining

Onsite Machining

Onsite machining has several advantages over traditional machine shop methods.

Reduced Downtime

Onsite machining eliminates the need to transport equipment, reducing downtime and increasing productivity.

Cost-Effective

Onsite machining is often more cost-effective than transporting equipment to a machine shop, as it eliminates transportation costs and reduces downtime.

Increased Precision

Onsite machining allows for precise and accurate machining, as the equipment can be adjusted on site to meet the specific requirements of the job.

Improved Safety

Onsite machining eliminates the need to transport heavy and bulky equipment, reducing the risk of accidents and injuries.

INDUSTRIES SERVED

Onsite machining services find applications in various industries where the need for repair, maintenance, modification, or machining of equipment arises. Some of the industries where onsite machining is widely used include:

Chemical & Petrochemical

The chemical and petrochemical industry relies on onsite machining services for maintenance and repairs of equipment such as reactors, heat exchangers, distillation columns, and storage tanks. Onsite machining minimizes downtime and ensures the continuous operation of these critical facilities.

Construction & Infrastructure

Onsite machining services are utilized in the construction and infrastructure development sectors for tasks like milling, drilling, and facing on large structural components. This ensures accurate alignment, precise fitting, and the modification of components directly at the construction site.

Power Plants

In the power generation sector, onsite machining services are crucial for the maintenance and repair of power plant equipment, including steam turbines, gas turbines, generators, and large-scale pumps. Onsite machining ensures minimal downtime and efficient operation of power plants..

Railways

Onsite machining is widely used in the railway industry for the maintenance and repair of railway tracks, wheels, axles, and other components. Onsite machining ensures proper alignment, repairs damages, and enhances the safety and efficiency of railway systems.

Shipping Building & Marine Industry

In the shipbuilding and marine industry, onsite machining services are employed for repairs and maintenance of marine engines, propellers, ship shafts, and other critical components. Onsite machining helps minimize vessel downtime and ensures the smooth operation of ships and offshore platforms.

Manufacturing Industry

Onsite machining is extensively used in the manufacturing sector, including industries such as automotive, aerospace, heavy machinery, consumer goods, and more. It allows for the repair and modification of large equipment, such as machine tools, presses, molds, and turbines, without the need for transportation to a machine shop..

Mining Industry

Onsite machining plays a significant role in the mining industry by providing solutions for the maintenance and repair of mining equipment, such as crushers, conveyors, mills, and large-scale excavators. It allows for efficient repairs and modifications to be carried out at the mining site.

Oil & Gas

The oil and gas industry often requires onsite machining services for maintenance and repair tasks on drilling equipment, wellheads, valves, pipelines, and refineries. Onsite machining helps in addressing issues promptly, reducing downtime, and maintaining the integrity of critical equipment.

Are you looking for onsite machining services that you can rely on ? Call us today

At NESL, we are committed to providing our clients with the highest quality on-site machining services. Our team of experienced professionals, combined with our state-of-the-art equipment, ensures that we can provide precise, efficient, and safe machining services that meet the unique needs of our clients.

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    ADDRESS

    INFINIUM DIGISPACE
    4th Floor, CP-15, Sector V,
    Salt Lake City,
    Kolkata 700091

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    +91 33 6628 5001

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    [email protected]

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